Machine Performance Grading and Correction Training

A Three-Day Course on Machine Tool Performance Applications

IQL logo

presented by IQL Independent Quality Labs, Inc.

$1195

hosted by Connecticut Center for Advanced Technology, Inc.

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Abstract | Who Should Attend | What You Will Learn | Prerequisites | Instructor | Facility | Registration | Discount | IQL Contact | Lodging


Abstract

This three-day course on Machine Tool Performance Applications provides the fundamentals for grading the required performance of machine tools, testing to meet these grades, and correction techniques to improve performance.

Classroom lectures provide an introduction to metrology principles and on-machine demonstrations of tests from the latest ISO 230 Standard using Electronic Levels and Gage, Laser Interferometer, Telescoping Ball Bar, and Spindle Analyzer complement the fundamentals.

Who Should Attend

This course is designed for a wide variety of engineers and technicians concerned with machine tool productivity and purchasing specifications. Others who should consider attending this program include:

  • managers, engineers, and technicians engaged in:
    • plant management and supervision
    • manufacturing operations
    • quality assurance, control, and maintenance
    • factory, assembly, and field service
  • machine tool builders and designers, rebuilders and distributors
  • machine tool sales, service, and testing representatives
  • technology educators
  • machinists

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What You Will Learn

By attending this information-packed program, you will...

  • assign machine performance grades (AAA to C) based on manufacturing needs and machine age
  • assess, characterize and understand the accuracy errors of machine tools
  • identify the necessary tests for specific machine errors and select the appropriate test equipment
  • create specifications based on standards
  • prescribe acceptance test procedures
  • compare the accuracy of similar machines and predict performance
  • make informed purchase decisions
  • discover the importance of proper foundations and machine mounting
  • understand and measure environmental effects
  • identify adjustments to improve performance
  • understand the relationship between machine performance and on-machine measurement

See Course Outline for more...

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Note: some of the information will be a review for past Machine Tool Metrology 101 Training participants; however emphasis will be on understanding machine performance and creating informed specifications.

Basic Skills / Prerequisites

To attend this course, you should have a familiarity with machine tools (lathes, milling machines, turning centers, machining centers, etc.) and their functions, terminology, and applications. You should also be proficient with shop level math (algebra, geometry, trigonometry, etc.).

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Instructor

Robert (Buz) Callaghan

Robert (Buz) Callaghan, MSME, is the Senior Engineer at IQL Independent Quality Labs, Inc. He has over 49 years experience in precision tool and machine design and metrology. Buz has published numerous papers on the accuracy of CMMs and CNC machine tools. He is an active member of the ASME standard committees: B5.54 "Methods for Performance Evaluation of Computer Numerically Controlled Machining Centers" and B5.57 "Methods for Performance Evaluation of Computer Numerically Controlled (CNC) Lathes and Turning Centers" as well as a supporter of ISO 230 Test Code for Machine Tools. His expertise is sought after by those in the manufacturing community who want to understand machine behavior.

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Host Facility

The Connecticut Center for Advanced Technology, Inc. (CCAT) is a nonprofit corporation that provides services and resources to entrepreneurs and businesses and, through collaboration with industry, academia, and government, helps companies innovate and compete, thereby strengthening our nation in the global market. Their core programs address military and civilian industrial manufacturing needs, promote energy planning and policy initiatives, stimulate innovation and improve workforce development efforts -- particularly those geared toward technology competitiveness. CCAT is also actively involved in researching and field-testing how advances in lasers, nanotechnology, computational modeling and next-generation manufacturing can aid the competitive needs of U.S. industry. CCAT is located at 409 Silver Lane, East Hartford, CT 06118. Please follow these Directions to the CCAT Advanced Manufacturing Center, rather than using a GPS.

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Schedule & Registration

Registration Fees

$1195

This fee includes all text and note materials, continental breakfast each morning and lunches each day of class. Interested parties may register through IQL.

Companies sending more than one attendee will receive a 10% discount on each additional registration.

Sign-in:

7:30 AM - 8:00 AM Tuesday

Course Hours:

8:00 AM - 5:00 PM Tuesday through Thursday

Substitution and Cancellations

A registration may be transferred by submitting the name of the substitute. A full refund will be made for cancellations received 10 working days prior to the start of class. A 10% service fee will be charged for cancellations after that date. Registrants who do not show up for the course will still be billed or may request a credit toward a future course.

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IQL Contact

Charlotte Gardiner

IQL Independent Quality Labs, Inc.

T: 866-549-2920 X-101

E: info@iqlinc.com

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Lodging

We recommend the Hampton Inn and Suites East Hartford. The Hampton Inn group code will be provided with your course reservation confirmation email.

There is also a Comfort Inn and Suites East Hartford nearby. In addition to all room charges, the attendee is responsible for transportation to and from the hotel each day of class.

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